Electronic Component Cleaning Machine
During the manufacture of circuit boards, components can pick up aluminum dust, iron dust and solder dust. If these contaminants keep building up, the boards are more likely to short-circuit, the devices lose heat-dissipation capacity and performance drops.
Some kinds of dust and contaminants can also corrode the circuit board. This is a serious risk for the board and for every electronic device that uses it.
Some types of process dust can't be removed with conventional cleaning methods. The electronic component cleaning machine uses ionization to remove all dust and contamination from the product surface without damaging, bending, breaking or cracking any parts.
Many manufacturers now use component cleaning machines for electronic devices. They are an essential way to reduce costs and lower commercial risk.
Technical Specifications of the Electronic Component Cleaning Machine
Operating conditions
Normal ambient temperature: 0 – 40 °C
When the tray size changes, the suction unit must be replaced and adjusted to match so that the machine keeps cleaning effectively.
Tray size: (can be adjusted to suit the customer's products)
– Small tray: 330mm x 250mm
– Large tray: 442mm x 281mm
How the Electronic Component Cleaning Machine Works
The component cleaning machine blows ionized air onto circuit boards and components and vacuums off contaminants that conventional methods can't remove easily, such as aluminum dust and solder dust. The machine moves slowly so that the dust layer separates from the component surface. Software and a robotic pick-and-place arm support the process to make sure cleaning is precise.
Benefits of the Electronic Component Cleaning Machine The ionization-based electronic component cleaning machine supplied by SaoMai delivers practical benefits to businesses:
- Removes process dust (solder dust, aluminum dust) by ionization: Ionization cleaning can process large quantities of components with excellent results. It breaks up contaminants and even the smallest dust particles on the material surface and removes unwanted layers.
- No chemicals: The machine fully cleans the structural surface of the product by ionization (blowing and suction). The method uses no chemicals, saves costs and cleans surfaces many times better than other traditional methods. Unlike solution-based cleaning methods, it does not dilute the surface.
The component cleaning machine can run at high intensity: The system can operate continuously at high throughput, so production never waits for chemicals or cleaning solutions to dry. It works effectively on material surfaces and keeps the equipment safe.
Quality Products from SAOMAI
The ionization-based electronic component cleaning machine is an effective solution for precise, automated product cleaning. It improves product quality, lowers production costs and reduces defects during the process. Product cleaning is one stage of the factory's production process. The machine is integrated with the Product Traceability System to give businesses a modern automated production line.
SAOMAI SOLUTION GROUP JSC is ready to advise on building automated factories, leading to a complete Smart Factory Solution for your business. SaoMai also supports businesses with quality systems such as the Product Traceability System, the Factory Operation Monitoring System and product quality inspection machines, all adaptable to any customer requirement. We are ready to help you design a solution that meets your traceability needs, is easy to operate and is reasonably priced. SSG also commits to on-schedule deployment and to maintaining system quality even after handover to the customer.
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CONTACT INFORMATION:
SAOMAI SOLUTION GROUP JSC
Address: 25 Nguyen Quoc Tri, Cau Giay, Hanoi
Hotline: 090.818.4188
Email: info@saomaisoft.com
Website: https://ssg-vietnam.com/