Camera AI Solution: Shifting Factories from Traditional Monitoring to Proactive Analysis
1. Why Do Factories Need CCTV Camera AI?
Traditional systems rely heavily on people. They often miss incidents and react too late. SSG's solution changes this by replacing passive monitoring with instant analysis and alerts:
- Not just "watching", but "analyzing and alerting": AI automatically recognizes violations and abnormal situations on the shop floor in real time.
- Proactive monitoring: Detects operating errors or safety violations as they happen.
- Digital evidence: Automatically logs images and video evidence.
2. Scope of Application
SSG's Camera AI system is designed to fully cover the 6 core pillars of the smart factory model:
- Operator work control: Ensures production processes are followed accurately.
- Occupational safety monitoring: Ensures correct protective equipment and safe behavior.
- Security monitoring & intrusion control: Blocks strangers and prevents entry into restricted areas.
- Workplace rules monitoring: Tracks 5S compliance, smoking, gatherings, etc.
- Unexpected action detection: Automatically recognizes unexpected actions on the shop floor in real time.
- Shop floor & 5S monitoring: Maintains cleanliness standards and keeps optimizing the workspace.
3. System Components and Operating Workflow
| 1 - Camera system - CCTV cameras to observe workers' operations 2 - PC - Workstation - Hosts the AI back-end, which processes data to detect work sequences - Hosts the back-end (Web-App) for system administration, search, and statistical reporting. - Storage: Attribute data and file data (images/videos/log files). 3 - Display - Screen showing system information, input information, process information, alert information... 4 - Hardware 5 - Server Connects to the server via Wi-Fi to store log file data (using the factory's existing server system) | |
Operating Workflow
- Cameras capture live images and video on the shop floor in real time
- AI analyzes images/video based on predefined scenarios and algorithms
- Abnormal behaviors, abnormal events, and risk situations are detected automatically
- System logs, images, and videos are stored for traceability
- Analysis results are displayed visually, with instant alerts when an incident is detected
- Data can be retrieved flexibly for inspection, statistics, and reporting
4. Real-World Problems Solved by SSG's CCTV AI
4.1 Monitoring Worker Operation Sequences
- Monitors each worker's operation sequence for every Item Name, in the correct process order.
- Detects errors such as skipped steps, missing steps, and incorrect operations.
- Reduces costly manual supervision that often misses errors.
- Compiles and retrieves errors for comparison, evaluation, and worker retraining.
- Cameras are positioned to monitor from the front.
- Continuous, accurate, real-time monitoring.
SSG's Solution
| AI analyzes images & operation sequences. Automatically compares them with the standard process → detects missing/incorrect steps. Real-time alerts (web/email/lights/speakers). Stores data on the server & displays a dashboard by shift/day. | |
- AI analyzes images & operation sequences.
- Automatically compares them with the standard process → detects missing/incorrect steps.
- Real-time alerts (web/email/lights/speakers).
- Stores data on the server & displays a
- dashboard by shift/day.
Results:
- Higher product quality: Up to 99% fewer errors caused by incorrect operations
- Greater transparency and traceability
- Higher production efficiency and lower operating costs: Lower defect costs, with less time and fewer staff needed for supervision
4.2 Detecting Unsafe Work Behaviors
| 24/7 monitoring is difficult, and many dangerous situations (climbing, entering restricted areas, etc.) are not detected in time. Not wearing gloves while working Using scissors to cut products Placing materials on the floor Gathering of 5 people | |
- Not wearing gloves while working
- Using scissors to cut products
- Placing materials on the floor
- Gathering of 5 people
SSG's Solution
- Camera image capture & processing: - AI-based image analysis 2. Process logic handling – Sequence analysis: - Runs a YOLO model to detect violations - Records detected behaviors 3. Dashboard - Monitoring and alerts: - Displays camera status in real time - Web interface listing active cameras - Interface for searching violation images. - Consolidated statistical reports by multiple criteria: day/week, error frequency, shift.
From Camera Lens to Information Solution
"SSG goes beyond monitoring. We work with your business to build a complete visual management platform, turning every frame into operational services and secure data. By combining a dedicated AI Web interface with real-time response, we help you achieve proactive management, safe operations, and optimal efficiency on your timeline."
CONTACT US FOR A CONSULTATION!
CONTACT INFORMATION
SAOMAI SOLUTION GROUP JSC
Address: 25 Nguyen Quoc Tri, Cau Giay Ward, Hanoi City
Hotline: 0908 184 188/ 0869 191 169
Email: info@saomaisoft.com
Website: https://ssg-vietnam.com/